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How to make a recycled headboard from a wooden pallet

Introduction

From shipping platform to header

Warehouses, contractors, and large shippers are good sources for used pallets. Very often they are expelled; so someone is likely happy to save on disposal fees by giving them to you. Make sure the wood is not contaminated with toxic or degradable materials. The wood should be intact, but is otherwise imperfect and varies in patina.

Step 1

How to make a recycled headboard from a wooden pallet

Break the platform apart

Use a reciprocating saw to cut just behind the boards and through the nail shanks. Make sure you use a new blade and this step will go by quickly. For this double-size headboard, we used eight different width planks.

Step 2

How to make a recycled headboard from a wooden pallet

Collect the wood

Even if one pallet provides enough wood, split multiple pallets so you can mix the boards for a varied look.

Step 3

How to make a recycled headboard from a wooden pallet

Determine the height

Measure the combined height of the bed frame, box spring, and mattress then add 32". Ours was 24" + 32" makes our bed frame a height of 56".

Stage 4

How to make a recycled headboard from a wooden pallet

Make the legs

Cut two legs to the correct height. We scored some barn wood to use for the legs. Also, cut an intermediate support to 32"..

Step 5

How to make a recycled headboard from a wooden pallet

Plan the layout

Mix different boards from different pallets to create a more interesting headboard.

Step 6

How to make a recycled headboard from a wooden pallet

Layout the Legs

Place both legs on a work surface and shield them so they are 2" wider than the finished headboard.

Step 7

How to make a recycled headboard from a wooden pallet

Add middle support piece

Center the intermediate support between the two legs and apply construction adhesive on the top row.

Step 8

How to make a recycled headboard from a wooden pallet

Top Layout Table

Position the first board so that it is slightly higher than the top of the legs.

Step 9

How to make a recycled headboard from a wooden pallet

Position the top plank

Make sure both sides of the board extend 1" past the legs on each side.

Step 10

How to make a recycled headboard from a wooden pallet

Attach top plank

Using firm downward pressure, drive two 1-1/4" 18 gauge finishing nails into each leg and the middle support piece.

Step 11

How to make a recycled headboard from a wooden pallet

Go near the divisions

If there is a crack or split in the board, be sure to brace it on each side.

Step 12

How to make a recycled headboard from a wooden pallet

Add more tables

Apply construction adhesive and drive nails for each subsequent row and continue installing planks tight to the previous row. Discard any board that has excessive curvature.

Step 13

How to make a recycled headboard from a wooden pallet

Get Rid of Warpness

Pallet boards are thin and have generally seen better days, so warping is not uncommon. Use tapping drywall screws as needed to pull tighter before nailing.

Step 14

How to make a recycled headboard from a wooden pallet

End by securing more rows

Continue installing boards in a random pattern.

Step 15

How to make a recycled headboard from a wooden pallet

Measure the height

Make sure the last board ends just below the top of the mattress.

Step 16

How to make a recycled headboard from a wooden pallet

Sand it smooth

Use an orbital sander to smooth the roughest spots with 80-grit sandpaper, then lightly sand the entire surface with 220-grit paper.

Step 17

How to make a recycled headboard from a wooden pallet

Get around the edges

Sand the edges, top and back of each side.

Step 18

How to make a recycled headboard from a wooden pallet

Add some personality

Give a special touch to rustic wood with a personalized design. We added a touch of green with a freehand tree branch. Trace your pattern in pencil first or freehand with painter's tape.

Step 19

How to make a recycled headboard from a wooden pallet

Press the ribbon down

Make sure the tape is tight and firmly adhered to prevent paint bleeding.

Step 20

How to make a recycled headboard from a wooden pallet

Apply paint

We wanted the design to have some imperfections, so a sponge was used to apply the paint.

Step 21

How to make a recycled headboard from a wooden pallet

Add sheets

A template was used to create the leaf pattern.

Step 22

How to make a recycled headboard from a wooden pallet

Let it dry

Let the paint dry..

Step 23

How to make a recycled headboard from a wooden pallet

Aplicar una capa transparente

Usamos shellac porque es un producto natural, es fácil de retocar y se seca súper rápido, lo que significa menos tiempo entre capas..

Paso 24

How to make a recycled headboard from a wooden pallet

Añadir una segunda capa de sellador

Cuando la primera capa esté seca, lije suavemente toda la superficie para eliminar cualquier grano de madera levantado. Aplique la segunda capa más pesada y trabaje en las grietas y grietas. La capa transparente acentuará los colores y texturas de las tablillas, como estas líneas originales de molino y pintura..

Paso 25

How to make a recycled headboard from a wooden pallet

Adjuntar a la cama o colgar de la pared

Monte la cabecera en el marco de la cama utilizando pequeños pernos de carrete o fije la cabecera directamente a la pared con un taco.